Ultrasonic Sewing Machine VS Traditional Sewing Machine
According to the types of fibers that make up woven fabrics, they can be divided into pure textiles, blended fabrics and woven fabrics. Pure textiles refer to fabrics woven from pure yarns of the same fiber in warp and weft. The performance of such fabrics mainly reflects the characteristics of fibers. For example, the warp and weft yarns of pure cotton fabrics are cotton yarn (thread), such as pure cotton khaki 21X21/108X58, and the warp and weft yarns of viscose fabrics are viscose yarn. Blended fabric refers to the fabric woven from two or more different kinds of fiber blended yarn, such as cotton and hemp blended, polyester and cotton blended, wool and polyester, etc. Their biggest feature is that the fibers are mixed together in the spinning process (generally, the fibers are mixed in the previous “opening and cleaning process” of spinning). Interleaved fabrics refer to fabrics woven from yarns or filaments with different fibers in the warp and weft directions, such as nylon filaments in the warp direction, nylon viscose interwoven fabrics with viscose in the weft direction, silk wool interwoven fabrics with real silk in the warp direction and wool yarn in the weft direction.
What is the difference between ultrasonic sewing and traditional sewing machines? Ultrasonic woven fabric sewing uses high-frequency oscillation to transmit the sound wave from the welding head to the welding surface of the working material, which immediately causes the working material molecules to produce friction and reach the plastic melting point, thus completing the rapid dissolution of solid materials and welding.
Compared with traditional sewing machines, it has the following advantages:1. The use of ultrasonic welding can eliminate the need for needle and thread, save the trouble of changing needle and thread frequently, and eliminate the situation of broken thread joint of traditional suture. It can also conduct clean local shearing and sealing for textiles. At the same time, stitching also plays a decorative role. It has strong adhesive force, can achieve waterproof effect, clear embossing, more three-dimensional relief effect on the surface, fast working speed, good product effect, and more high-grade and beautiful; The quality is guaranteed.2. Using ultrasonic wave and special steel wheel processing, the sealing edge will not crack, damage the cloth edge, and have no burr and curl.3. No preheating is required during manufacturing and continuous operation is possible.4. It is easy to operate. It is not much different from the traditional sewing machine operation method. Ordinary sewing workers can operate it.5. Low cost, 5 to 6 times faster than traditional machines, and high efficiency.
Cheersonic has focused on the technologies of ultrasonics and automations for more than 20 years, and supply a series of standard ultrasonic sewing machine as well as bespoke ultrasonic sewing solutions for different industries, such as automotive, hygiene and medical, filtration, industrial safety and so on. Our factory is strictly in terms of ISO9001 manufacturing the high quality & reliable ultrasonic machines.